Manufacture Process

For latex pillow, we are particular in selecting quality raw materials from the best sources in Thailand. We are also strict at all stages of our production process, which is controlled by a team of experienced specialists and operated with modern and high standard equipment and machinery. 

 

 

1. Collection and Treatment

There are special plantations where the plants are grown from which subsequently obtained latex milk. Natural Latex is a milky substance harvested from rubber tree plants (Heveabrasiliensis) which are grown in tropical climate plantations around the world. Collection is carried out mainly at night or very early in the morning. The resulting raw material immediately sent to storage. To the upcoming production was qualitative, the latex milk is purified and remove excess moisture.

2. Mixing and Foaming

With the Dunlop Process, the latex formulation is mixed continuously with compressed air in order to create foam. Once the latex foam has the right density, minuscule air bubbles are mixed into it. In this way, air is infused into the compound resulting in an open cell structure. It is these open structures that gives the pillow and mattress the required air circulation and guarantee an agreeable temperature in bed.

3 & 4. Mould filling and Baking
Once the latex foam is ready, a robot spread it into a mould which incorporates pin core holes to define the pattern of the mattress comfort zones. The filled moulds are then vulcanize, in other words baked. The comfort patterns of the mattress are defined by the pin core structure in the mould, bigger pins make bigger holes in the core and the mattress feels softer. The adapted firmness of the different zones ensures perfect lying comfort.

5. Flushing
After the vulcanization step, the fresh latex core is then taken out of the mould and thoroughly washed.

6. Drying
Future framework for pillows and mattresses are sent to the drying process in the machine. Here latex finally hardens, and excess moisture is eliminated from the foam by blowing strong air flow.

7. Quality control
Each pillow and mattress core is tested and examined individually to measure the hardness, the density and is reviewed for visual perfection. Once the product has been rigorously checked for its quality, it then goes to the automated warehouse where it is packed and stored.

8. Certification
The latex products are certified by different independent international organizations (German Research Center for Environmental ECO Institute for Quality Control of furniture LGA)and carry several quality certificates. These certificates give customers and users the guarantee that every latex mattress is synonymous with exceptional comfort and safety.